Projects

University of Auckland, Faculty of Science

August 24, 2013

In late 2010, the University of Auckland first considered the feasibility of upgrading its outdated science sector buildings.

The site was chosen for the new building on the corner of Symonds and Wellesley Streets. This building project was fast-tracked with tight deadlines (demolition started in late 2011 and the building was completed early in 2013).

The project was contracted via Aquaheat NZ Ltd, and it went to Express Sheetmetals because of their high-quality manufacturing of ductwork and unique capabilities in Stainless Steel manufacture.


Due to the very tall vent stacks required, the engineering challenge presented was ideal for Express Sheetmetals to showcase their expertise in constructing long pipes with fewer pipe segments.


According to Aquaheat Project Management, "There were 50 stacks in total, a large number by any means."


Why the large number of stacks? Fume cabinets need to be vented separately to avoid incompatible chemicals mixing, making the installation of some ducts extremely complex. Externally, they were stainless steel, spiral, and fully seam-jointed. Express Sheetmetals carried out this job efficiently and professionally.


Particular significance was given to the long lengths of ductwork required for structural integrity- 9 or 12 metre lengths. Fewer joints meant less room for problems with the building structure. Express Sheetmetals has invested heavily in machinery and the latest technology to ensure full custom manufacturing capacity. Express Sheetmetals supplied accordingly, working to very tight supply timeframes.


On closing Aquaheat state: "There were no delays, and they certainly deliver".

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Te Kaha – One New Zealand Stadium
October 30, 2025
Christchurch, New Zealand We were honoured to provide the precision-engineered ductwork solutions for Te Kaha, a landmark multi-use arena designed to revitalise Christchurch’s sporting and cultural heart. Our systems support the complex HVAC infrastructure required for a venue that accommodates tens of thousands of spectators, while meeting stringent expectations around natural ventilation, indoor air quality and resilience. By integrating our high-performance air-ducting within a mechanically-efficient, future-focused building envelope, our contribution helps deliver a world-class facility that stands for durability, sustainability and community pride.
October 30, 2025
Auckland, New Zealand We were pleased to supply the air-ducting systems for the new headquarters-style facility of Orams Marine in Auckland. Located in the heart of the marine precinct, this advanced multi‐storey building complements the company’s world-class superyacht refit yard and mixed-use marine village, featuring open offices, workshops and service zones designed to support high-value marine activity. Our precision-engineered ductwork helps deliver high‐quality indoor air across varied areas—from office floors to workshop bays—while aligning with the site’s robust industrial needs and high-performance building goals.
October 30, 2025
Auckland, New Zealand We were proud to supply the air-ducting systems for Fonterra Co-operative Group’s new global headquarters in Auckland. This seven-storey, 16,000 m² building consolidates staff from multiple sites into a high-performance workplace defined by open floor plates, a central atrium and world-class sustainability features. With fully electric heating, rainwater harvesting, a high-efficiency thermal envelope and an advanced ventilation strategy, our ductwork plays a key role in achieving the building’s 5-Green Star base-build rating and readying it for even higher targets. By integrating our precision-manufactured duct systems seamlessly into the fit-out and services architecture, we supported the building’s flexible activity-based work zones and the company’s ambition for a future-proof, low-carbon and people-centric headquarters.
Interior of a large building under construction. Metal roof, exposed ductwork, construction materials and machinery.
October 30, 2025
Auckland, New Zealand Express Sheetmetals was proud to supply the air-ducting systems for Fisher & Paykal’s new global headquarters — a landmark development that brings together the company’s people, innovation, and production under one roof. Designed for collaboration and sustainability, the building combines open, flexible workspaces with advanced mechanical systems to ensure a healthy and efficient environment. Our precision-engineered ducting supports the complex airflow requirements across office, research, and production areas, contributing to the project’s high-performance, low-carbon objectives and helping create a workplace that truly reflects Fisher & Paykal’s forward-thinking ethos.
February 23, 2020
The chic and modern addition to the University of Auckland, B507 Park West Development - Grafton campus, boasts a value of $100m+, spans 19,500m², and has five occupied levels and includes a carpark, acoustic booths, teaching spaces, clinics and offices. Express was subcontracted to Numecon Contracting to deliver the job within a tight timeframe, beginning in October 2018 and going through to February 2020. “Establishing consistent and clear communications has ensured all aspects of this job were completed with minimum fuss and maximum accuracy. The job was modelled and provided in Revit 3D and which enabled a simple and accurate translation to manufacturing requirements. This and the timely release of high-quality mechanical drawings from Numecon via Aconnex really improved the ability to plan and manufacture this project in support of the site program and ensure manufacturing was completed accurately - first time - to very high standards”, Mike Arcari – Director Production, Express Sheetmetals. Numecon notes that Express excels in responding to site demands in a timely manner, their QA and quality of install are top notch, and their can-do attitude is greatly appreciated. According to Paul O’Callaghan, Director of Numecon Contracting, Express takes the initiative to use innovative technology that significantly improves accuracy and therefore efficiency. “It was a relatively simple space-restricted project, but it had to be done fast, and the accuracy had to be there”, explains Paul. On Express, Paul had this to say, “They are a good company. They have good systems and good people.” On their relationship, “It’s construction. You’re in people's faces. You’re building things. You’re under pressure to deliver. But at the end of the day, they have the right people.” “I liken it to an old Māori proverb that goes like this: ‘He aha te mea nui o tea o? He tangata, he tangata, he tangata. It translates to: ‘It is the people, it is the people, it is the people.’ And this explains Express Sheetmetals to a tee”, Paul finishes. “Working in an environment where there was fantastic alignment and communication between the head contractor, the Numecon team, and ourselves has made this project a pleasure to complete. With stability in the build program, completeness of design and very strong on-site management of the mechanical aspects of the project, we were able to place additional emphasis on quality to ensure we met the very highest of customer expectations” , Sander Dales – Director Operations.
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